COTS POWER SUPPLIES

AC-DC, DC-DC, HIGH VOLTAGE & UNINTERRUPTIBLE POWER SOURCES
 DESIGNED FOR MILITARY, INDUSTRIAL & COMMERCIAL APPLICATIONS

With over 50 years experience in the design and manufacturing of critical electronic equipment in its "World Class" facility, Behlman is a key resource for precision power supplies. Behlman produces power supplies for military, industrial and commercial applications. Innovative engineering skills allow Behlman to tailor its wide range of designs to specific customer requirements. Behlman can produce new designs, build-to-print, reverse engineer and modernize old or obsolete power supplies. Behlman, in conjunction with its commercial division, can save you money by using modified COTS.

The US Navy has long led the way in quantifying what's important to a reliable power supply design. The US military has driven the use of COTS in order to take advantage of established reliability and  cost savings. All this experience has caused the US Navy to revise it's guidelines and publish (click to see excerpts ) NAVSO P-3641A  which replaces NAVMAT P-4855-1A. This new paper outlines the total cost of ownership and highlights the benefits of modified COTS power supplies, such as those built by Behlman.

Behlman's DCS and DCL series of conduction cooled power supplies use proven high reliability bricks and modules as the core building block. This allows for a wide variety of design features and options so Behlman can design the right supply for your application.
Some designs features and options are:

AC Input, wide variety
Multiple Outputs
DC Input, wide variety
Remote Sense
Power Factor Correction ( PFC )
Over Voltage Protection
Variety of Operating & Storage Temperature ranges
Over Current Protection
Input to Output Isolation
High Efficiency
Supervisory Circuits and Alarms
Logic On / Off
Based Plate Conduction Cooled
 

Click on a model number to download a PDF file of a general datasheet.

 

VME Series

 
Behlman does not stock DCS, DCL or VME power supply models.
These supplies are configured and manufactured as required, for customers' programs.
Minimum quantities are applicable based on yearly requirements.
On occasion Behlman may have components in stock to build
minimal quantities of a present configuration.


Please contact factory to discuss your requirements.
 

Some examples of AC-DC and DC-DC OEM Rugged Power Supplies Behlman has designed for its customers' systems.
 

(Click on the model number or part number to see a PDF of the full specification)

COTS DC POWER SUPPLIES

AIRBORNE APPLICATIONS:
(Click on the model number or part number to see a PDF of the full specification)

P/N 00389-2

P/N 00389-3
COTS Receiver Transmitter power supply


AC-DC, 1000watts. 200V L-L , 3phase 400Hz Input
Eight Outputs
RS422 output
Temperature, Operating: -40 to +80 degree C Base Plate
Conduction cooled, high reliability

LAMPS helicopter DC power supply

 

 

P/N 93015-2
DCS200-2-(5, 5)-(12,10)-(24,4.75)

 

AC-DC, 90-132 or 180-264 VAC, 47-440 Hz, Auto-ranging in. Input Transient protection per Mil-STD-704A.
Output: (5Vdc @ 5A) (12Vdc @ 10A) (24V @ 4.75A)

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature, Storage: -55 to + 100 degree C

Conduction cooled, high reliability

High industrial and Military COTS power supply,auto range input,single or multi DC output voltages

P/N 94018-7

Work station power supply:

AC-DC, 85-265 VAC, 47-440 Hz, Power Factor Corrected input. Input Transient protection per Mil-STD-704A.
Output: (5Vdc @ 80A) (3.3Vdc @ 45A) (+12V @ 12A)(-12V @ 0.83A)
Temperature, Operating: 0 to +50 degrees C Ambient
Temperature, Storage: -20 to + 100 degrees C

Forced air cooled, high reliability

Rugged COTS power supply built to support the rigor of military airborne, shipboard and mobile applications

P/N 94019-3

DCL150D-1-(5,1.25)-(12,1.25)

 

AC-DC, 115 VAC +/- 20%, 360-440 Hz Input Transient protection per Mil-STD-704
Output: (5Vdc @ 1.25A) (+12V @ 1.5A)
Temperature, Operating: -40°C to 100°C
Temperature, Storage: -40°C to 125°C

Unit is Base Plate cooled.

Ruggedized Mil COTS power supplies, single or multi outputs, base plate cooling.

P/N 94026

 

AC-DC, 115/200 VAC +/- 20%, 360-440 Hz Input Transient protection per Mil-STD-704
Output: (5Vdc @ 77A) (-12V @ 6.0A) (7.25V @ 50ma)
Temperature, Operating: -40°C to 100°C
Temperature, Storage: -40°C to 125°C

Unit is Base Plate cooled.

Military AWACS base plate cooled, COTS MIL power supplies

P/N 94030-1

EEFCC F-16 POWER SUPPLY

 

AC-DC, Input range 100Vac to 126Vac, 380-420 Hz, Hold-up Time: 7ms min
Multiple output voltages, Input and Output controls and status reporting
Temperature, Operating: - 40° C to +71° C
Temperature, Storage: -54°C to 95°C

Unit is Base Plate cooled.

COTS military power supplies used on F-16 aircraft

P/N 94045

cPCI 6005-1-(5, 60), (3.3, 45), (12, 10), (-12, 1), (5, 2)

 

Behlman's cPCI6005-1 (production) MCOTS power supply is rugged, low cost and highly reliable.

85-265 VAC, 47-440 Hz, Power Factor Corrected Input transient protection: per MIL-STD-704
Output: (5V @ 60A) (3.3V @ 45A) (12V @ 10A) (-12V @ 1.0A) (5V @ 2.0 A)
Temperature, Operating: -40°C to 70°C (@ 400 W Maximum)
Temperature, Storage: -55°C to 100°C

Unit is Base Plate cooled.

cPCI MCOTS military power supply

P/N 94050

UAV PLATFORM DC-DC POWER SUPPLY

 

Input: 16-32VDC provided from a MIL-STD 704E power bus or Batteries

Output: (28V @1.5A) (5.0V @ 3.5A) (5.0V @ 300mA) (5.5V @ 4A) (9V @ 80mA)

Temperature, Operating: -40°C to 60°C (@ 400 W Maximum)
Temperature, Storage: -32°C to 60°C

 

COTS DC power supply

P/N 94055

DCS200S - 6 - (82.5, 2.42)

 

Behlman's power supply is a rugged, low cost, highly reliable.

115/200 VAC, 400 Hz, 3phase Input transient protection: per MIL-STD-704
Output: (5V @ 60A) (3.3V @ 45A) (12V @ 10A) (-12V @ 1.0A) (5V @ 2.0 A)
Temperature, Operating: -40°C to 70°C (@ 400 W Maximum)
Temperature, Storage: -55°C to 100°C

Unit is Base Plate cooled.

COTS power supply converts 400Hz military aircraft power, single DC output

P/N 94056

DCS1000S - 6 - ( 60,16.7)

 

DCX1000S power supply is AC/DC converter providing 1000W of output power at 60V nominal output voltage and 16.67A nominal output current. The output voltage can be adjusted from -80% to +110% of the nominal output voltage with external resistor. The power converter requires 3-phase 400Hz, 115Vrms line to neutral input voltage in compliance with MIL-STD-704.

Unit is Base Plate cooled.

COTS power supplies converts 400Hz MIL aircraft power per MIL-STD-704 requirements, multiple DC outputs

P/N 94057

DMCA4000 Power Supply

 

This COTS power supply is a ruggedly made, highly reliable, switch mode units built for high-end industrial or MIL applications. The unit is powered from three-phase aircraft power and can supply a variety of DC outputs. This rugged power supply is built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704. The power supply is fan cooled.

COTS DC power supply

 

SHIPBOARD APPLICATIONS:

(Click on the model number or part number to see a PDF of the full specification)

P/N 405260-903 (NSN 6130-01-408-4656)

COTS EMDU Power Supply

 

The COTS EMDU Power Supply is a highly reliable, switch mode units built for high-end industrial or Military applications.

 

Input Transient protection per Mil-STD-704A 115/200 VAC +/- 20%, 360-440 Hz

 

Output: (+5VDC @ 45A), (-5.2VDC @ 6A), (-2VDC @ 1.5A), (+60VDC @ 0.1A), (+6.3VDC @ 0.5A), (+15VDC @ 5A),

(-15VDC @ 4A), (+28VDC @ 4.5A)

Unit is air cooled

Operating Temperature: -40°C to 90°C case temperature

Storage Temperature: -57°C to 85°C

Rugged COTS power supplies military grade,3 phase input, multiple DC outputs
 

 

P/N 405260-920 (NSN 6130-01-516-0755)

COTS EMDU Power Supply

 

405260-920 COTS EMDU Power Supply is a highly reliable, switch mode units built for high-end industrial or Military applications.

 

Input Transient protection per Mil-STD-704A 115/200 VAC +/- 20%, 360-440 Hz

 

Output: (+5VDC @ 45A), (-5.2VDC @ 6A), (-2VDC @ 1.5A), (+6.3VDC @ 0.5A), (+15VDC @ 5A), (-15VDC @ 4A),

(+28VDC @ 4.5A)

Unit is air cooled

Operating Temperature: -40°C to 90°C case temperature

Storage Temperature: -57°C to 85°C

 

P/N 94012

MK119 Power Supply System

 

The 94012 N+1, Hot Swappable, modular design with three user replaceable Line Replaceable Unit's (LRU's), Model 94016

Input: 120 VAC, +/- 10%, 1 phase, per MIL-STD-1399

Output: (-12VDC @ 10A), (+12 VDC @ 33 A), (+5 VDC @ 160 A), (+28 VDC @ 8.6 A)

Fan Cooled

Operating Temperature 0°C to 45°C

Storage Temperature -40°C to 60°C

MK119 rugged DC power supply

 

P/N 94016

MK119 Line Replaceable Unit (LRU)

 

The MK119 LRU power supply is a ruggedly built, modified COTS, modular design, Line Replaceable Unit, used in the MK119 Power Supply System Model 94012.

Input: 120 VAC, +/- 10%, 1 phase, per MIL-STD-1399

Output: (-12VDC @ 5A), (+12 VDC @ 17 A), (+5 VDC @ 80 A), (+28 VDC @ 4.5 A)

Fan Cooled

Operating Temperature 0°C to 45°C

Storage Temperature -40°C to 60°C

 

Ruggedized MIL,line replaceable unit for shipboard application

P/N 94020

Precision high voltage power supply

 

Precision high voltage power supply provides all operating voltages required for high resolution color displays.

It provides a fixed 25kv anode voltage at up to 1200 microamperes with .05 percent regulation and only 2 volts of ripple.

Input Voltage: 28 Volts DC ±2%

Input Current: 1.5 Amps Max.

Operating Temperature: 0 to +70 degrees C Base Plate Storage Temperature: -40 to + 100 degrees C

Rugged high voltage COTS military power supplies used on high resolution color displays

Submarine communications rugged military AC-DC power supplies:

Conduction cooled, high reliability.

 

P/N 94008

DCS200Q- 2 - (13,1.5) - (13,1.5) - (5,1) - (5,1)

 

AC-DC, 115Vac (92 – 150Vac) / 200Vac (180 – 250Vac)

45-440Hz Dual input range, single phase.

Output: (13Vdc @ 1.5A) (13Vdc @ 1.5A) (5Vdc @ 1A) (5V @ 1A)
Temperature, Operating: -40 to +85 degree C Base Plate
Temperature, Storage: -40 to + 100 degree C

 

P/N 94024-1

DCS200(5)- 2 - (26,0.2) - (28,2) - (9,0.5) - (9,1.5) - (12,2)
 

AC-DC, 115Vac (92 – 150Vac) / 200Vac (180 – 250Vac)

45-440Hz Dual input range, single phase.

Output: (26Vdc @ 0.2A) (28Vdc @ 2A) (9V @ 1.5A) (9Vdc @ 1.5A) (12Vdc @ 2A)
Temperature, Operating: -40 to +85 degree C Base Plate
Temperature, Storage: -40 to + 100 degree C


P/N 94024-2

DCS200(5)-2- (12,1.5) - (24,0.2) - (12,0.2) - (12,0.75) - (5,7.5)

 

AC-DC, 115Vac (92 – 150Vac) / 200Vac (180 – 250Vac)

45-440Hz Dual input range, single phase.

Output:(12Vdc @ 1.5A) (24Vdc @ 0.2A) (12V @ 0.2A ) (12Vdc @ 0.75A) (5Vdc @ 7.5A)
Temperature, Operating: -40 to +85 degree C Base Plate
Temperature, Storage: -40 to + 100 degree C

P/N 94025

DCS200(6)- 2- (12,1.5) - (13.8,1.5) - (12,.5) - (12,.5) - (15,.35)- (5,1)
 

AC-DC, 115Vac (92 – 150Vac) / 200Vac (180 – 250Vac)

45-440Hz Dual input range, single phase.

Output:(12Vdc @ 1.5A) (13.8Vdc @ 1.5A) (12V @ 0.5A) (15Vdc @ 0.35A) (5Vdc @ 1A)
Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

Conduction cooled COTS power supply for military submarine applications

P/N 94036

DCA2000- 2- (28,72)

 

AC-DC 115VAC (90-132 VAC), 3 phase DELTA, 60Hz

Power 2000 Watts

94036: 28VDC @ 72A

Temperature, Operating: 0 to +50 degree C @ full Power
Temperature,
Storage: -50 to +85 degree C

Naval applications, COTS military DC power supplies, converts 3phase DELTA power to DC

P/N 94037

DCA2000- 2- (60,34)

 

AC-DC 115VAC (90-132 VAC), 3 phase DELTA, 60Hz

Power 2000 Watts

94037: 60VDC @ 34A

Temperature, Operating: 0 to +50 degree C @ full Power
Temperature,
Storage: -50 to +85 degree C

Naval applications, COTS military DC power supplies, converts 3phase DELTA power to DC

P/N 94038

DCS2000D -1- ( 5,120)-(3.3,160)


AC-DC, Input 85-265 VAC, 47-440 Hz, Power Factor Corrected. Output: (5VDC @ 120A) (3.3VDC @ 160A)

built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704 and MIL-STD-1399. Units are Base Plate cooled.

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

COTS 2000Watts military and high industrial power supply used on various military application

P/N 94039

DCS1000T - 1 - (-12, 3.5)(12, 3.5)(24, 16.7)


AC-DC, Input 85-265 VAC, 47-440 Hz, Power Factor Corrected. Output:
(-12
VDC, 3.5A)(12VDC, 3.5A)(24VDC, 16.7A)
built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704 and MIL-STD-1399. Units are Base Plate cooled.

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

1000Watts power factor corrected input,COTS mil power supply with triple DC outputs

P/N 94040

DCS2000T - 1 - (12, 25)-(24, 25)-(24, 25)


AC-DC, Input 85-265 VAC, 47-440 Hz, Power Factor Corrected. Output:
(12
VDC, 25A)-(24VDC, 25A)-(24VDC, 25A)
These rugged power supplies are built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704 and MIL-STD-1399. Units are Base Plate cooled.

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

2000Watts power factor corrected input,COTS mil power supply with triple DC outputs

P/N 94041

DCS1000D - 1 - (56, 11)-(24, 6)


AC-DC, Input 85-265 VAC, 47-440 Hz, Power Factor Corrected. Output:
(56
VDC, 11A)-(24VDC, 6A)
These rugged power supplies are built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704 and MIL-STD-1399. Units are Base Plate cooled.

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

1000Watts power factor corrected input,COTS mil power supply with dual DC outputs

P/N 94042

DCFX1000D-1-(24, 45)-(12, 15)


AC-DC, Input 85-265 VAC, 47-440 Hz, Power Factor Corrected. Output:
(24
VDC, 45A)-(12VDC, 15A)
These rugged power supplies are built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704 and MIL-STD-1399. Units are Base Plate cooled. EMI/EMC: MIL-STD-461C/D RE02/102 compliance when installed in shielded enclosure

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

1000Watts power factor corrected input,COTS mil power supply with dual DC outputs

P/N 94053

DCS500(8)-8-(15,3.5)-(-15,3.5)-(28,2.0)-(55/65,0.6/0.7)- (50/100/190, 0.75/.6/.4)-(5.25,22)-(15, 0.5)-(0-5.25, 22)


AC-DC, Input 115VAC, Three-Phase Delta, 47-440 HZ Output:
DCS500(8)-8-(15,3.5)-(-15,3.5)-(28,2.0)-(55/65,0.6/0.7)- (50/100/190, 0.75/.6/.4)-(5.25,22)-(15, 0.5)-(0-5.25, 22)
DCS500 series of COTS power supplies are low cost, highly reliable, switch mode units built for high-end industrial or MIL applications. The DCS500 can accept a wide range of inputs and can supply a variety of DC outputs. These rugged power supplies are built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704, MIL-STD-1399 and RTCA-DO160. Units are Base Plate

Temperature, Operating: -40 to +85 degree C Base Plate
Temperature,
Storage: -40 to + 100 degree C

500Watts three phase DELTA input,COTS mil power supply with multiple DC outputs

GROUND/MOBILE APPLICATIONS: 

(Click on the model number or part number to see a PDF of the full specification)  

 

P/N: 84074

HPRU1000Q-6-EC-5693 High Power Replaceable Unit (LRU)

 

The HPRU power supply is a ruggedly built, COTS, modular design, Line Replaceable Unit. Features include hot-swappable and current sharing, with front panel status indicators and designed to meet the stringent requirements of industrial and military applications.

High power Line replaceable COTS unit, used on a missile system

 

P/N 94029

Model: LPS-505

 

The LPS505 is designed for shipboard operation with an isolated AC delta input per MIL-STD-1399. These rugged power supplies are built to support the rigors of shipboard and mobile applications and designed to meet the input power transients of MIL-STD-1399.

Units are Base Plate cooled.

Linear mode COTS power supply, input meets MIL-STD-1399. Base plate cooled, DELTA input

P/N 94043

DCS200S - 1 - (24, 10)

 

The DCS200 can accept a wide range of inputs and can supply a variety of DC outputs. These rugged power supplies are built to support the rigor of airborne, shipboard and mobile applications and designed to meet the input power requirements of MIL-STD-704 and RTCA-DO160.

AC-DC 85-265 VAC, 47-440 Hz, Power Factor Corrected. Output: (24VDC @ 10A)

Units are Base Plate cooled.

200 Watts COTS power supply, wide range of inputs. Base plate cooled

P/N 94047

DCS125(6)-3X-5449

 

DCS Series power supplies are available in power ranges from 100 up to 2000 Watts

These rugged power supplies are built to support the rigors of airborne, shipboard & mobile applications and are designed to meet the input power requirements of MIL-STD-704. Units are Base-Plate cooled.

COTS power supply available in power ranges from 100 up to 2000 Watts, built to support the rigors of airborne, shipboard & mobile applications. Base plate cooled

PP-7815A AN/TTC-39 (V)

Military Hot Swappable Ground Based Communications power supply:

AC-DC, 200Vac L-L, 3Phase, 400Hz or 28Vac, automatic selection.
Output: (5VDC @ 125A), (-5VDC @ 11A), (+15VDC @ 8A),
(-15VDC @ 8A), (48VDC @ 2A)
New COTS Modular design

Forced air cooled, high reliability

Military Hot Swappable Ground Based Communications power supply, Forced air cooled, high reliability

Hellfire Missile power supply:

DC-DC
Output: (5VDC @ 1A) (+/- 15VDC @ .75A) (+/- 28VDC @ 3A)
(-200VDC @ .06A)
Temperature, Operating: -40 to +65 degreesC Base Plate
High Shock and Vibration
Mil-Std-810, Mil-Std-461

Missile power supply
 

INDUSTRIAL APPLICATIONS:  

(Click on the model number or part number to see a PDF of the full specification)

P/N 94048

N+1 redundant, hot-swappable AC to DC power supply

The SSCI-890 Power Supply is an N+1 redundant, current sharing, hot-swappable AC to DC power supply. It is a COTS Modular Design with user replaceable LRUs. The Power Supply is 3U high (EIA standard) and 19" Rack Mountable with provisions for slide mounting.

COTS DC power supply

 

 

 

P/N 94051

Line Replaceable Unit (LRU)

 

COTS, modular design, Line Replaceable Unit) used in a Control System for a nuclear power plant. Features include N+1 redundant, hot-swappable and current sharing, with front panel status indicators and designed to meet the stringent requirements of military and critical industrial applications.

Line Replaceable Unit (LRU) for N+1 COTS power supply, used on nuclear power plants control/monitoring system


Model 4510225B

Railroad, Isolating Power Supply for ATC / Cab Signal System.


Railroad, Isolating Power Supply for ATC / Cab Signal System.
Input: 18 - 45V
DC
Output 32V
DC, 12A regulated and isolated.
Output status LEDs.
Conformally coated PCboards.

Railroad, Isolating Power Supply for ATC / Cab Signal System
Delivery Vehicle DC-DC COTS military.UAV platform for ATI Delivery Vehicle DC-DC COTS military.UAV platform for ATI Missile power supply, base plate cooled, high shock and vibration, high reliability Missile power supply, base plate cooled, high shock and vibration, high reliability 4000Watts MIL COTS power supply converts 3 phase 400Hz military aircraft power per MIL-STD-704 requirements, multiple DC outputs 4000Watts MIL COTS power supply converts 3 phase 400Hz military aircraft power per MIL-STD-704 requirements, multiple DC outputs Hot swappable, N+1 COTS power supply used on nuclear power plants control/monitoring system Hot swappable, N+1 COTS power supply used on nuclear power plants control/monitoring system

 

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